New crankshaft seal still leaking

Frustrating! If you've replaced the crankshaft seal and it's still leaking, there are a few potential causes to investigate:

  1. Improper installation: Make sure the new seal was installed correctly, with the correct orientation and torque applied. Check the installation manual or consult with a mechanic if you're unsure.
  2. Incorrect seal size or type: Verify that the new seal is the correct size and type for your engine. A mismatched seal can lead to continued leaks.
  3. Worn or damaged crankshaft: If the crankshaft is worn or damaged, it may not be providing a proper seal for the new seal. Inspect the crankshaft for any signs of wear or damage.
  4. Crankshaft journal surface issues: The crankshaft journal surface may be rough or damaged, preventing the seal from forming a proper seal. You may need to have the crankshaft surface machined or replaced.
  5. Seal material compatibility issues: Some seals may not be compatible with certain engine materials, such as aluminum or steel. Check the seal material and ensure it's compatible with your engine's components.
  6. Incorrect torque on other components: If other components, such as the timing cover or oil pan, are not properly torqued, it can put additional stress on the crankshaft seal and cause leaks.
  7. Oil pressure or volume issues: Low oil pressure or volume can cause the seal to leak. Check your oil pressure and volume to ensure they're within the recommended specifications.
  8. Crankshaft seal installation tools: If the installation tools (e.g., seal driver, installation tool) were not used correctly, it can lead to a poor seal.
  9. Seal material degradation: Some seal materials can degrade over time, leading to leaks. Check the seal material and consider replacing it with a new one.
  10. Other factors: Other factors, such as engine vibration, oil contamination, or improper maintenance, can also contribute to crankshaft seal leaks.

To troubleshoot the issue, you can try the following:

Remember to always follow proper installation procedures and manufacturer recommendations when replacing engine components.