Hydraulic breaker troubleshooting

Here are some common issues that may arise with hydraulic breakers and their troubleshooting steps:

Issue 1: Breaker not breaking

• Check the breaker's hydraulic oil level and pressure. Low oil level or pressure can cause the breaker to malfunction.
• Verify that the breaker's hydraulic hoses are properly connected and not damaged.
• Check the breaker's valve block for any blockages or restrictions.
• Ensure that the breaker's hammer is properly seated and aligned with the chisel.

Issue 2: Breaker not rotating

• Check the breaker's hydraulic motor for any blockages or restrictions.
• Verify that the breaker's rotation valve is functioning properly.
• Check the breaker's rotation direction and ensure it is set correctly.
• Ensure that the breaker's rotation is not restricted by any debris or obstructions.

Issue 3: Breaker not producing enough force

• Check the breaker's hydraulic oil pressure and flow rate. Low pressure or flow rate can reduce the breaker's force.
• Verify that the breaker's hammer is properly seated and aligned with the chisel.
• Check the breaker's chisel for any damage or wear. A damaged or worn-out chisel can reduce the breaker's force.
• Ensure that the breaker's hydraulic system is properly maintained and serviced.

Issue 4: Breaker producing excessive vibration

• Check the breaker's hydraulic motor for any imbalance or misalignment.
• Verify that the breaker's hammer is properly seated and aligned with the chisel.
• Check the breaker's chisel for any damage or wear. A damaged or worn-out chisel can cause excessive vibration.
• Ensure that the breaker's hydraulic system is properly maintained and serviced.

Issue 5: Breaker producing excessive noise

• Check the breaker's hydraulic motor for any imbalance or misalignment.
• Verify that the breaker's hammer is properly seated and aligned with the chisel.
• Check the breaker's chisel for any damage or wear. A damaged or worn-out chisel can cause excessive noise.
• Ensure that the breaker's hydraulic system is properly maintained and serviced.

Issue 6: Breaker not shutting off

• Check the breaker's hydraulic valve block for any blockages or restrictions.
• Verify that the breaker's shut-off valve is functioning properly.
• Check the breaker's hydraulic system for any leaks or blockages.
• Ensure that the breaker's hydraulic system is properly maintained and serviced.

Issue 7: Breaker not starting

• Check the breaker's hydraulic oil level and pressure. Low oil level or pressure can prevent the breaker from starting.
• Verify that the breaker's hydraulic hoses are properly connected and not damaged.
• Check the breaker's valve block for any blockages or restrictions.
• Ensure that the breaker's hydraulic system is properly maintained and serviced.

Issue 8: Breaker producing excessive heat

• Check the breaker's hydraulic motor for any overheating issues.
• Verify that the breaker's hydraulic system is properly maintained and serviced.
• Check the breaker's hydraulic oil level and pressure. Low oil level or pressure can cause the breaker to overheat.
• Ensure that the breaker's hydraulic system is properly cooled.

Issue 9: Breaker producing excessive wear

• Check the breaker's chisel for any damage or wear. A damaged or worn-out chisel can cause excessive wear on the breaker.
• Verify that the breaker's hammer is properly seated and aligned with the chisel.
• Check the breaker's hydraulic system for any leaks or blockages.
• Ensure that the breaker's hydraulic system is properly maintained and serviced.

Issue 10: Breaker not functioning properly in cold weather

• Check the breaker's hydraulic oil level and pressure. Low oil level or pressure can cause the breaker to malfunction in cold weather.
• Verify that the breaker's hydraulic system is properly maintained and serviced.
• Check the breaker's hydraulic hoses for any damage or restrictions.
• Ensure that the breaker's hydraulic system is properly insulated and protected from cold weather.

By following these troubleshooting steps, you should be able to identify and resolve common issues with hydraulic breakers. Remember to always follow the manufacturer's instructions and guidelines for maintenance and operation of the breaker.